what size hole saw for 120mm fan?

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Incorrect, fr34ky, the 120 mm is indeed the whole fan, but since the saw is a circle, you will just cut out the part for the blades, not the entire fan. The mounts will still have something to mount to.
 
For my case I used a 3 inch hole punch, but for my friends case I used my dremel tool and cut the fan hole out.
 
dremel.jpg
 
John3 I showed you a dremal last week(i think?), Remember, Its a rotary tool...
 
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