My canvas for this project is the Cooler Master HAF 922
I'm using paper to make a template for 2x 120mm front intake plate.
Tracking template onto 1/8" thick aluminum sheet.
I used a Jigsaw with 18 TPI metal cutting blade to cut the design. I will refine and finish the cuts with a hand file later.
The 1/8" thick aluminum won't fit in my bending brake, so I used my bench vise to bend the aluminum.
I'm using a Mouse sander with medium Grit sandpaper to remove all of the blemishes and scratching in the surface of the aluminum
Aluminum plate surface is finished. Next step is fastening it on with pop rivets, more on this soon!