"OVERKILL 922"

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Mnpctech

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My canvas for this project is the Cooler Master HAF 922

HAF922a.jpg


coolermaster_HAF_pc_casemod9j.jpg

I'm using paper to make a template for 2x 120mm front intake plate.

coolermaster_HAF_pc_casemod9k.jpg

Tracking template onto 1/8" thick aluminum sheet.

coolermaster_HAF_pc_casemod9l.jpg

I used a Jigsaw with 18 TPI metal cutting blade to cut the design. I will refine and finish the cuts with a hand file later.

coolermaster_HAF_pc_casemod9n.jpg

The 1/8" thick aluminum won't fit in my bending brake, so I used my bench vise to bend the aluminum.

I'm using a Mouse sander with medium Grit sandpaper to remove all of the blemishes and scratching in the surface of the aluminum

coolermaster_HAF_pc_casemod9o.jpg


Aluminum plate surface is finished. Next step is fastening it on with pop rivets, more on this soon!
coolermaster_HAF_pc_casemod9p.jpg
 
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I've attached the new bezel plate on with pop rivets.

coolermaster_HAF_pc_casemod9x.jpg


Overkill "Nautilus" 120mm fan grills, 120mm Overkill Fan Grills

120mm_fan_grill_overkill_nautilus_mnpctech.com1.jpg


coolermaster_HAF_pc_casemod9y.jpg


In order to use the Knock-out punch, you need to drill a 2" pilot hole.
coolermaster_HAF_pc_casemod9v.jpg


Greenlee Knock out Punches
Greenlee part # 730EBB-120 Last time I inquired, they were around $450 in the states + Large 3/4" socket wrench, and 2" socket. I wouldn't use anything less than 19" long socket wrench. Estimated purchase price of $550 new.
SilentSwing9dtool.jpg
 
I think I can speak for all of us here, especially HAF owners, this build is going to be amazing. Can't wait to see how it turns out!
 
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